inspection and test plan template
NO. |
Main Examination Steps |
ACCEPTANCE DOCUMENT |
Inspections |
Report |
Estimated Witness Time |
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Puge | HuaLu | NRL | |||||
Drawing/Documents Commitment | |||||||
1.1 | Design review | ASME Ⅷ div.1, Fabricating Technology | H | R | Yes | 9-1-2015 | |
1.2 | Pre Inspection Meeting | Contract | H | Yes | |||
1.3 | WPS/PQR/Weld Map | ASME IX, Drawing | H | R |
WPS: Yes/ PQR: Yes |
9-7-2015 | |
1.4 | Welder Qualification | ASME IX, Drawing | H | R | R | Yes | 9-7-2015 |
1.5 | Review of Procedure Document | ASME Ⅷ div.1 , Drawing, Fabricating Technology, Contract | R | R | No | 9-5-2015 | |
1.6 | NDT Qualification and NDE Test Procedures | ASNT-TC-1A. | H | R | R | Yes |
9-7-2015 |
2、Head Assembly、Visual and Dimension Examination | |||||||
2.1 | Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. | ASME Ⅱ, Drawing | H | W | R | Yes | 9-1-2015 |
2.2 | Review of Material’s Marking, Dimensional and Visual Examination | ASME Ⅱ, Drawing | W | W | Yes | 9-1-2015 | |
2.3 | Cutting-off and Marking Transfer | ASME Ⅷ div.1, Drawing, Check list off package | W | W | No | 9-9-2015 | |
2.4 | MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
2.5 | Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) | WPS | W | SW | Yes | ||
2.6 | Head used hot formed method. |
ASME Ⅷ div.1, Drawing |
W | R |
Heat treatment chart |
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2.7 | 100%RT+100%MT for longitudinal weld joint |
ASME Ⅷ div.1 UW-51,APP6 Drawing, ASME V |
R | R | R | Yes | |
2.8 | Visual ,thickness and dimension examination after forming of heads |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-12-2015 | |
2.9 | Material Test Plate | Drawing | H | W | SW | Yes | |
3、Shell Assembly、Visual and Dimension Examination | |||||||
3.1 | Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. | ASME Ⅱ, Drawing | H | W | R | Yes | 9-1-2015 |
3.2 | Review of Material’s Marking, Dimensional and Visual Examination | ASME Ⅱ, Drawing | W | W | Yes | 9-1-2015 | |
3.3 | Cutting-off and Marking Transfer |
ASME Ⅷ div.1, Drawing |
W | W | No | 9-2-2015 | |
3.4 | Shell rolled should be cold rolling. Groove Inspection、Unfitness Inspection of Butt Weld |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-15-2015 | |
3.5 | MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
3.6 | Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) |
WPS |
W | SW | Yes | 9-17-2015 | |
3.7 | Visual and Dimension Examination after Forming of Shell |
ASME Ⅷdiv.1, Drawing |
W | W | No | 9-18-2015 | |
3.8 | Choose the detection position of RT | ASME Ⅷ div.1 UW52 | W | W | Yes | 9-19-2015 | |
3.9 | 100% RT for longitudinal weld joint |
ASME Ⅷ div.1 UW-51 Drawing, ASME V |
R | R | R | Yes | 9-20-2015 |
4、Nozzle Assembly、Visual and Dimension Examination | |||||||
4.1 | Tube identification: SA106Gr.B supplied in the normalized condition. | ASME Ⅱ, Drawing | H | W | R | Yes | 9-10-2015 |
4.2 | Forgings identification: SA-105 the maxima supplied in the normalized +tempered. Forgings shall be examined in accordance with A-388 and ASME section Ⅷ, division 2, paragraph 3.3.4: the entire surface of all forgings, after finish machining shall be examined by PT or MT. | ASME Ⅱ, Drawing | H | W | R | Yes | 9-10-2015 |
4.3 | Review of Material’s Marking, Dimensional and Visual Examination | ASME Ⅱ, Drawing | W | W | Yes | 9-10-2015 | |
4.4 | Cutting-off and Marking Transfer | ASME Ⅷ div.1, Drawing | W | W | No | 9-12-2015 | |
4.5 | Inspection Unfitness of Butt Weld(Tube to Flange Welding) |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-12-2015 | |
4.6 | Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | 9-15-2015 | |
4.7 | Choose the detection position of RT | ASME Ⅷ div.1 UW52 | W | W | Yes | 9-16-2015 | |
4.8 | Full RT for B02/M1/M2 tube to Flange Welding, 100%MT for other tubes to Flanges Welding |
ASME Ⅷ div.1 UW-51、APP.6 Drawing, ASME V |
R | R | R | Yes | 9-18-2015 |
5、Pressure vessel Assembly、Visual and Dimension Examination | |||||||
5.1 | Groove Inspection、Unfitness Inspection of Butt Weld (shell with head or shell) |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-25-2015 | |
5.2 | MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
5.3 | Monitoring of Welding(Visual 、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | 9-28-2015 | |
5.4 | Choose the detection position of RT | ASME Ⅷ div.1 UW52 | W | W | Yes | 9-30-2015 | |
5.5 | Full RT for weld joint |
ASME Ⅷ div.1 UW-51 Drawing, ASME V |
R | R | R | Yes | 10-18-2015 |
5.6 | Scriber and Opening Hole |
ASME Ⅷ div., Drawing |
H | H | Yes | HOLD | |
5.7 | Fit-Up Inspection for Nozzle to Shell and Nozzle to Head etc. |
ASME Ⅷ div., Drawing |
W | W | Yes | HOLD | |
5.8 | Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | HOLD | |
5.9 | MT for weld joint |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
R | R | Yes | HOLD | |
5.10 | Skirt etc.(Check the Vent Hole of Pad before Fit-Up.) |
ASME Ⅷ div., Drawing |
W | W | Yes | HOLD | |
5.11 | Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | HOLD | |
5.12 | MT for weld joint |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
R | R | Yes | HOLD | |
6 | Visual、nozzle orientation、Dimension inspection of Pressure vessel |
ASME Ⅷ div.1, Drawing |
W | H | Yes | HOLD | |
7 | Checking inside |
ASME Ⅷ div.1, Drawing |
H | H | SW | Yes | HOLD |
8 | Dimension and Visual Inspection、Internal parts Assembly |
ASME Ⅷ div.1, Drawing |
H | H | Yes | HOLD | |
9 |
Welding Test Plate |
Drawing. | H | R | Yes | HOLD | |
10 |
Equipment Pressure Test (HOR: 3.52MPa, VER: 3.77MPa, Hold time:30 min) |
ASME Ⅷ div.1,drawing,Pressure Test Procedure | H | H | W | Yes | HOLD |
11 | Cleaning for carbon steel surface,blast,painting |
Painting procedure, Drawing |
H | W | Yes | HOLD | |
12 | Nameplate | Drawing. | W | W | Yes | HOLD | |
13 | Product MDR |
ASME Ⅷ div.1, Drawing |
W | W | R | Yes | HOLD |
14 | Packing, Mark、Filling Nitrogen |
Packing List and, attachment |
W | W | No | HOLD | |
15 | Quality Certificates | Completion Information for Delivery | W | R | Yes | HOLD | |
16 | Issue of Release Note before Transportation |
Contract, Drawing |
H | H | Yes |
Abbreviation:W:Witness;R:DocumentReview;H:HoldPoint;V:Verify SW:SpotWitness;N:Notification
Nonconformity report | ||||||
NONCONFORMITY REPORT (NCR) | NCR NO: | |||||
WORK NO. |
DWG NO. | ITEM NAME | PART NO. | PART NAME | QTY | COL NO. |
Description of Nonconformity | Res. Sect. | |||||
Reported by | ||||||
Prepared by | ||||||
DISPOSITION OF NONCONFORMITY |
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Disposition | Basis of Disposition | |||||
□ Reject |
|
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□ Use-As-Is | ||||||
□ Repair | ||||||
□ 其它Others | ||||||
Verified by: QC |
Proposed by: | Approved by: | AI Acceptance: | |||
Repair Proc. No. & Rev. No. | Repair PLC No. & Rev. No. | |||||
Examiner: | ||||||
Acceptable |
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Record No. | ||||||
Verification of Disposition | ||||||
Reviewed by: | Verified by: | Accepted by: | Authorized inspector Verification | |||
Product Manufacturing Process