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ISO9001

ISO9001

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inspection and test plan template

 

NO.

Main Examination Steps
For Fabrication

ACCEPTANCE DOCUMENT

Inspections

Report
Supplied

Estimated Witness Time

Puge HuaLu NRL
Drawing/Documents Commitment
1.1 Design review ASME Ⅷ div.1, Fabricating Technology  H R   Yes 9-1-2015 
1.2 Pre Inspection Meeting  Contract  H     Yes  
1.3 WPS/PQR/Weld Map  ASME IX, Drawing H R   WPS: Yes/
PQR: Yes
9-7-2015
1.4 Welder Qualification ASME IX, Drawing  H R R Yes 9-7-2015
1.5 Review of Procedure Document  ASME Ⅷ div.1 , Drawing, Fabricating Technology, Contract R   No 9-5-2015
1.6 NDT Qualification and NDE Test Procedures  ASNT-TC-1A. H R Yes

9-7-2015

2、Head Assembly、Visual and Dimension Examination
2.1 Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. ASME Ⅱ, Drawing H W R Yes 9-1-2015
2.2 Review of Material’s Marking, Dimensional and Visual Examination ASME Ⅱ, Drawing W W   Yes  9-1-2015
2.3 Cutting-off and Marking Transfer  ASME Ⅷ div.1, Drawing, Check list off package W W   No 9-9-2015
2.4 MT for The weld bevel area and a minimum of 50mm of neighboring surfaces.  ASME Ⅷ div.1 APP6,
Drawing,
ASME V
W W   Yes  
2.5 Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)  WPS W SW   Yes  
2.6 Head used hot formed method. ASME Ⅷ div.1,
Drawing 
W R   Heat treatment
chart
 
2.7 100%RT+100%MT for longitudinal weld joint ASME Ⅷ div.1 UW-51,APP6
Drawing,
ASME V 
R R R Yes   
2.8 Visual ,thickness and dimension examination  after forming of heads ASME Ⅷ div.1,
Drawing
W W   Yes 9-12-2015
2.9 Material Test Plate Drawing  H W SW Yes  
3、Shell Assembly、Visual and Dimension Examination
3.1 Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. ASME Ⅱ, Drawing  H W R Yes 9-1-2015
3.2 Review of Material’s Marking, Dimensional and Visual Examination  ASME Ⅱ, Drawing W W   Yes 9-1-2015
3.3 Cutting-off and Marking Transfer ASME Ⅷ div.1,
Drawing
W W   No 9-2-2015
3.4 Shell rolled should be cold rolling. Groove Inspection、Unfitness Inspection of Butt Weld ASME Ⅷ div.1,
Drawing
W W   Yes 9-15-2015
3.5 MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. ASME Ⅷ div.1 APP6,
Drawing,
ASME V
W W   Yes  
3.6 Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc)
WPS
W SW   Yes 9-17-2015
3.7 Visual and Dimension Examination after Forming of Shell ASME Ⅷdiv.1,
Drawing
W W   No 9-18-2015
3.8 Choose the detection position of RT ASME Ⅷ div.1 UW52 W W   Yes 9-19-2015
3.9 100% RT for longitudinal weld joint ASME Ⅷ div.1 UW-51
Drawing,
ASME V
R R R Yes 9-20-2015
4、Nozzle Assembly、Visual and Dimension Examination
4.1 Tube identification: SA106Gr.B supplied in the normalized condition. ASME Ⅱ, Drawing H W R Yes 9-10-2015
4.2 Forgings identification: SA-105 the maxima supplied in the normalized +tempered. Forgings shall be examined in accordance with A-388 and ASME section Ⅷ, division 2, paragraph 3.3.4: the entire surface of all forgings, after finish machining shall be examined by PT or MT. ASME Ⅱ, Drawing H W R Yes 9-10-2015
4.3 Review of Material’s Marking, Dimensional and Visual Examination ASME Ⅱ, Drawing W W   Yes 9-10-2015
4.4 Cutting-off and Marking Transfer ASME Ⅷ div.1, Drawing W W   No 9-12-2015
4.5 Inspection Unfitness of Butt Weld(Tube to Flange Welding)      
ASME Ⅷ div.1,
Drawing
W W   Yes 9-12-2015
4.6 Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes 9-15-2015
4.7 Choose the detection position of RT ASME Ⅷ div.1 UW52 W W   Yes 9-16-2015
4.8 Full RT for B02/M1/M2 tube to Flange Welding, 100%MT for other tubes to Flanges Welding ASME Ⅷ div.1 UW-51、APP.6
Drawing,
ASME V
R R R Yes 9-18-2015
5、Pressure vessel Assembly、Visual and Dimension Examination
5.1 Groove Inspection、Unfitness Inspection of Butt Weld (shell with head or shell) ASME Ⅷ div.1,
Drawing
W W   Yes 9-25-2015
5.2 MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. ASME Ⅷ div.1 APP6,
Drawing,
ASME V
W W   Yes  
5.3 Monitoring of Welding(Visual 、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes 9-28-2015
5.4 Choose the detection position of RT ASME Ⅷ div.1 UW52 W W   Yes 9-30-2015
5.5 Full RT for weld joint ASME Ⅷ div.1 UW-51
Drawing,
ASME V
R R R Yes 10-18-2015
5.6 Scriber and Opening Hole ASME Ⅷ div.,
Drawing
H H   Yes HOLD
5.7 Fit-Up Inspection for Nozzle to Shell and Nozzle to Head etc. ASME Ⅷ div.,
Drawing
W W   Yes HOLD
5.8 Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes HOLD
5.9 MT for weld joint ASME Ⅷ div.1 APP6,
Drawing,
ASME V
R R   Yes HOLD
5.10 Skirt etc.(Check the Vent Hole of Pad before Fit-Up.) ASME Ⅷ div.,
Drawing
W W   Yes HOLD
5.11 Monitoring of Welding(Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc) ASME Ⅷ div.1,
Drawing,
WPS.
W W   Yes HOLD
5.12 MT for weld joint ASME Ⅷ div.1 APP6,
Drawing,
ASME V
R R   Yes HOLD
6 Visual、nozzle orientation、Dimension  inspection of Pressure vessel ASME Ⅷ div.1,
Drawing
W H   Yes HOLD
7 Checking inside ASME Ⅷ div.1,
Drawing
H H SW Yes HOLD
8 Dimension and Visual Inspection、Internal parts Assembly ASME Ⅷ div.1,
Drawing
H H   Yes HOLD
9

Welding Test Plate

Drawing. H R   Yes HOLD
10 Equipment Pressure Test
(HOR: 3.52MPa, VER: 3.77MPa, Hold time:30 min)
ASME Ⅷ div.1,drawing,Pressure Test Procedure H H W Yes HOLD
11 Cleaning for carbon steel surface,blast,painting Painting procedure,
Drawing
H W   Yes HOLD
12 Nameplate Drawing. W W   Yes HOLD
13 Product MDR ASME Ⅷ div.1,
Drawing
W W R Yes HOLD
14 Packing, Mark、Filling Nitrogen Packing List and,
attachment
W W   No HOLD
15 Quality Certificates Completion Information for Delivery W R   Yes HOLD
16 Issue of Release Note before Transportation Contract,
Drawing 
H H   Yes  

 

Abbreviation:W:Witness;R:DocumentReview;H:HoldPoint;V:Verify SW:SpotWitness;N:Notification

 

Nonconformity report
NONCONFORMITY REPORT (NCR) NCR NO:

WORK NO.

DWG NO. ITEM NAME PART NO. PART NAME QTY COL NO.
             
Description of Nonconformity Res. Sect.  
Reported by  
Prepared by  

DISPOSITION OF NONCONFORMITY
Disposition Basis of Disposition
 □ Reject

 

 

 

 

 

 

 □ Use-As-Is
 □ Repair
 □ 其它Others
Verified by:
QC 
Proposed by: Approved by: AI Acceptance:
Repair Proc. No. & Rev. No.   Repair PLC No. & Rev. No.  
  Examiner:

Acceptable
Unacceptable

Record No.
Verification of Disposition
Reviewed by: Verified by: Accepted by: Authorized inspector Verification
       

 Product Manufacturing Process

puge